Main Structure

Dual-unwinding and dual feeding device→bevelment device→tension device for central sealing→tension device for three-side sealing→central sealing shaping device→vertical sealing device→side gusset shaping device (2 groups)→scrap collecting device→second group of rubber roller→side gusset shaping device→heat sealing for traverse sealing  (three groups)→water cooling for traverse sealing (1 group)→punching device→electric eye device→first group of rubber roller→cutting tool→working table

★Servo motor three units in total, one unit is in cutting tool,  two units are in two groups of rubber roller respectively.

Profile

Manufacturable bag types, specification and speed

Three-side sealing bag        L: 50-2400 mm；W: 100-400 mm
                                         Production capacity：30-160 pcs/min         
                                         Maximum speed：180 pcs/min

Central sealing bag             L: 50-2400 mm；W: 100-400 mm
                                         Production capacity：30-160 pcs/min         
                                              Maximum speed：160 pcs/min

Side gusset bag                    L: 50-2400 mm；W: 100-300 mm
                                           Production capacity：30-140 pcs/min         
                                              Maximum speed：140 pcs/min


Power configuration

1. AC motor for feeding drive：1.3KW*1+0.85KW*1=2.15 KW
      
2. Driving motor for up & down sealing：3KW*1=3KW
                                  
3. Unwinding traction motor：0.55 KW*1=0.55 KW
           
4. Vertical sealing device：4KW*3 groups=12KW 
          
5. Traverse heat sealing device：4 KW*3 groups=12 KW (220V)
                         
6. Control system and others：1 KW        
    Total power consumption：About 31KW (Triphase AC380V)     
                               
7. Air pressure：0.6Mpa (6KWfcm2)
         
8. Cooling water：About 15L/min 
           
9. Volume：About 9.5m*1.45m*1.65m
   
10. Total weight：About 3.6T

Latest function

Advanced technique about auto machine halt for emptied material; Automatic temperature reduction 5% for temperature control when machine halt to reduce waste products.

Processable material types

BOPP/CPP ; BOPP/CPE ; BOPP/PET/PE ; BOPP/PET/CPP ; PET/PE ; PET/CPP ; PET/AL/PE ; PET/AL/NY/PE ; NY/PE ; PET/PAPER/AL/PE of composite material and so on.

Control system

1. Industrial computer control
2. Length, temperature, heat sealing time and acceleration is settable
3.With dual photoelectric tracking devices
4. Six times conveying function
5. High-order stop function
6. Automatic machine halt function for electric-eye tracking deviation
7. Function for normal punching and even number punching
8. Fault detection
9. Counting function
10. Mono-photoelectric adjustment device for deviation correction
11. Alarm for system malfunction

Power source

Main motor is driven by frequency conversion motor and speed is adjustable. Traction motor is driven by servo motor and traction speed is settable to ensure stable and highly efficient traction.

Mechanical section (two section)

Traverse sealing section

1. Automatic bag conveying device: free adjustment for output quantity and alarm signal for sufficient quantity.

2. Cutting tool: equipped with front-and-back shifting and sloping adjustment function. 

3. Photoelectric device: micro-adjustment device of screw rod for tracking tiny parts and for para-position as well.

4. Punching device: the design of punching device and cutting device are located at the same mechanical structure to achieve hole punching in accordance with bag separation in terms of synchronous shifting. Punching device is equipped with punching tool of 5*2mm tear open notch for three-side sealing bag as well as punching tool of φ8mm respective one set.

5. Traverse sealing cutting tool base ① One group of water cooling ② heating cutting tool base : three groups in total for up and down.

6. Three groups of multiple conveying functions for traverse sealing

7. Tension roller: tension roller of cylinder style with three groups of transition devices and adequate exhaust  

8. Equipped with a set of 400mm shaping device

9. Two groups of rubber rollers driven by servo motor adopts lifting-style design, making it more convenient for tractive material pulling

Vertical sealing section

1. Side gusset bag shaping device   

2. Two groups of heating base and cooling base from top to bottom

3. Shaping device for central sealing bag & three-side sealing bag

4. Front-and-back exhaust clips：more stable for material conveying

Equipped with film scrap rewinder 1 set  

Tension section

1. Dual pendulum rods in vertical position will extend in parallel, changing continuous film feeding into intermittent film feeding, with coincidence unit for speed and horizontal orientation. Data plate will guide operating directions, making it more distinct for operation.

2. Bevelment device

Equipped with photoelectric micro-adjustment device, then bevelment device will divide films into two parts, with automatic-alarm function for deviation.

3. Unwinding device

Unwinding device adopts pneumatic core shaft. Pneumatic core shaft will output the roll materials, and then encoder is in charge of sampling and industrial template is in charge of calculation, afterwards, magnetic powder brake will carry out automatic sampling by releasing and tightening, with constant tension and well-proportioned feeding for frequency conversion. Floating tension roller will maintain horizontal condition. 

4. Pneumatic configuration

Pneumatic component of FangDa Brand, equipped with multiple groups of electromagnetic valves and pressure-relief valves, its proper installation makes it easier and more convenient for operation.

Traction section

1. Films are driven respectively by two groups of rubber rollers controlled by servo motor with function of pneumatic lifting type.

2. All machining parts has been strictly dealt with, from material selection to machining accuracy. All aluminium rollers are equipped with rib reinforcement and hardening treatment to ensure all rollers non-deforming.

**************************************************************** 
Contact Person

Adam Lee (Job Title: Foreign Trading Sales)
Tel: +86-757-22900252
Fax: +86-757-26688239
Mobile: +86-18923294531
TZC (TianZheng Corporation)
Address: 528300, No.5, Huatian North 4th Road, Huakou Industry, Ronggui, Shunde, Foshan, Guangdong, P.R.China.