Mono Crystal Diamond Tools for Ultra Precision Machining

详情

Name: Mono Crystal Diamond Tools for Ultra Precision Machining
Key words: Mono Crystal Diamond Tools;
Description: The mono-crystal diamond tools can obtain excellent cutting edge through grinding. The surface finish of single crystal diamond tool can reach more than 0.*1micron (Ra < 0.1 um)The world's top brands of raw materials: E6 single crystal diamond.
Applications of Mono Crystal Diamond Tools:
Application industries: optical lenses, 3C, medical contact lenses, electronic, jewelry, watch marking and automotive industry, etc
Types Of Mono Crystal Diamond Cutting Tools
Depending on the equipment (CNC machine tools, CNC machining centers, etc.) and cutting processes used in different working conditions, single crystal tools can be welded on different tool bodies as required to make different cutting tools. Common types of single crystal tools，
Single crystal diamond inserts, Non standard Single crystal diamond turning tools, Mono crystal diamond milling tools, Mono crystal chamfering cutters, MCD grooving cutters, Single crystal ball milling cutters, monocrystalline diamond end mill, etc
MCD non-standard square bar type turning tools
- Suitable for turning non-ferrous metals such as copper and aluminum. The surface roughness after processing can reach Rz0.1~0.*5μm, and the cutting depth during processing does not exceed 0.*5mm
MCD mono crystal diamond Arc cutting tools
- Mono crystal diamond tool is suitable for the forming and processing of non-ferrous metals such as copper and aluminum. The size of the arc is designed according to the requirements of the workpiece.
MCD Non-standard integrated top and bottom chamfering cutting tools
- The tool has two cutting edges, and one tool can realize up and down chamfering without changing the tool, which is very cost-effective
Application of MCD non-standrad chamfering tool
- Chamfering of the outer frame of non-ferrous metals such as copper, aluminum, etc.
- The peripheral chamfering of mobile phone shell parts.
- Reasonable design and speed feed can eliminate the residual tool marks in the processing, and truly achieve the mirror surface of the processing surface effect
- The grain processing efficiency is higher, especially the mosaic welding, the speed can reach *0,**0 revolutions/min, and the feed can reach ***0 mm/min, but it is inevitable that there will be residual tool marks in the processing.
 
Precious metal processing, jewelry industry: gold, silver, platinum products of carving processing. 
Medical Industry: contact lens and IOL (single-crystal mills and drills). Contact lens machining tools are free from scratches and burrs on the contact lens that may occur during finishing process.
Printing industry: roller mould
Automotive industry: night driving optical system, projection lights, aluminum alloy wheels, etc.Defense and aerospace industry: navigation gyro for missiles New materials ceramics, engineering plastics. motorcycle trailers, shipbuilding, rail transportation and other industries.
 
 Application Cases of  
 
Advantages of Mono Crystal Diamond Tools::
Geometries and dimensions are maintained exactly.
- High homogeneity, no microstructure. 
- Allows the production of highly precise cutting edges for maximum surface accuracies. 
- Cutting edges are extremely sharp.
- Machining can be performed without restrictive contours.No special tools required.
- Constant process reliability and assured reproducibility.
- Surface qualities with Ra < 0.1 um are possible!
- Turning in polishing quality.