· All
line is controlled by touch screen operator
panel.
· Automation
will done by using PLC.
· Motor
invertor will be used Japanese FUJI or German ABB
brand.
· Resistances
will be used Ceramic type resistances.
· All
electrical materials will be used Siemens, Schneider,LS, Fuji, ABB
brands.
· Extruder
screw will be designed specially for raw
material.
· Screw
will be produced with ***0 quality steel.
· To
extend the life of the screw heat treatment will be
applied..
· Extruder
gear box will be used Turkish Yilmaz brand. ·
Oil
cooling system will be included on the gear unit.
· Extruder
capacity is ******0 kg / hour.
EXTRUDER DIE-HEAD
· To
prevent adhesion to the inside of the head, die head will be
polished completely.
· For
*****0 mm diameters, 5 set of roll will be given, for required pipe
thickness.
· For
Adjusting pipe wall thicknesses special adjustment screws will be
put on the head. Head
entirely produced from ***0 grade steel material and will be
subjected to heat treatment.
BRONZE CALIBRATION SLEEVES
· Calibration
sleeves will be manufactured with special bronze to prevent
friction.
For *****0 mm diameters, a set of calibration
sleeve will be given, for required pipe thickness.
Calibration sleeves are designed to begin
precooling of plastic pipe.
VACUUM TANK · Tanks
will be manufactured entirely from stainless
steel.
· operating
range will be *****0 mm
· Cooling
length is 8 meters
· Vacuum
pump power will be 4kW
· Cooling
process will be made with nozzles.
· Diameter
adjustment will be made by the operator using a gear
unit.
· Keeping
the water temperature constant will be made
automatically.
Pumped water will be filtered before using in
the tank.
· Tank
moves back and forth will be done with electric
motors.
· To
prevent leakage of the vacuum Special sealing will be
used.
COOLING TANK
· Tanks
will be manufactured entirely from stainless
steel.
· Operating range will be *0 **0
mm
· Cooling length is 6 meters
· Keeping the water temperature constant will be
made automatically.
· Pumped water will be filtered before using in the
tank.
2 PALLETS HAUL OFF
· Active
Pallet length will be **0 mm.
· Pallet pressure controlled by 2 pneumatic
pistons.
· Pallet pulling motors are 1,5
kW.
· Diameter adjustment mechanism is made with geared
motors.
· Pallet tires material chosen for long
lifetime.
· Speed settings can be performed automatically or
manually through the line.
· Speed adjustment can be made without interruption
through electronic inverter
· All
bearings will be German FAG brand and Japanese ASAHI
brand.
CUTTING UNIT
· The
pipes could be cutable by *0 mm up to **0 mm of
diameter. · All
settings can be chosen on the touch screen operator
panel. · The
automation system is controlled by PLC. · The
cutting length can be entered in the operator
panel. · Cutting
unit provides a smooth cutting by moving sync with
line. · Rotary
knife cutting system is used. · Plastic
pipe is in contact parts are made of
stainless steel.
· Automation
system allowing control via the extruder is
available.
TILTING TABLE
· Tilting
table lenght is 6 meters. · Cutted
pipe will be stacked in the desired quantity on tilting
table. · With
pneumatic piston pipes will be transmitted to the
stacker.
