melt pump for rubber extrusion

详情

IKV shanghai industry Co., Ltd is the leading manufacturer for gear melt pump, screen changer, extrusion die, co-extrusion distributor and extruder lines in China. Our product widely used in plastic and rubber industry. Being a professional manufacturer, we are not only supply the best product, we also provide technical solutions for customs. We have been accumulating adequate experience on the application-specific technique.We have excellent team of engineers and quality control system to deliver quality value product and providing most important after sales service.
IKV Gear melt pump is used for transportation, pressurization or the metering of the high temperature and high viscosity polymer melt, which is also called melt pump because of the gear structure.
　　IKV Melt Pump. Being a professional supplier for melt pump products, we have been accumulating adequate experience on the application-specific technique. In addition to providing services and spare parts for our own pumps, we also provide comprehensive service packages for melt pump produced by other manufacturers.
　　IKV Melt Pump have a unique positive displacement design which provides consistent, accurate polymer delivery under varying extruder output conditions of pressure, temperature and viscosity. With IKV Melt Pump providing the pressure between the extruder and the die, extruder parameters can be configured to provide a homogeneous melt at increased throughout and tighter gauge tolerances.
 
Technical features:　　
   Pump body is manufactured by special alloy for superior corrosion and wear resistance.
   Special surface treatment technology is available.
   Eliminates pressure fluctuation from the extruder.
   Increases extruder output.
   Reduces energy consumption.
   High efficiency and precise melt flow.

Applications of rubber melt pump:
This series of melt pump applies to butadiene rubber, chloroprene rubber, EPDM, SBR, NBR, natural rubber, etc.

Technical Parameter and other information:
    Volume Range: *0CC - ***0CC
    Material viscosity: ≤***0 Pas
    Working Temperature: ≤**0°C
    Cleaning Temperature: ≤**0°C
    Outlet Pressure: ≤*0Mpa
    Differential Pressure: ≤*0Mpa
    Place of Origin: China (Mainland)
　　Theory: Positive Displacement Gear Pump
　　Structure: Gear Pump
　　Power: Electric or Oil
　　Pressure: High Pressure
Gear Tooth: Straight (Optional),Helical gear pump(Optional),Herringbone gear pump(Optional)
　　Sealing Method: Machinery sealing (Optional)
　　Heating Method: Stainless Steel Heating Rod
    Melt Pump Body: high temperature tool steel, chromium-nickel steel
    Gear: high temperature tool steel, nitrided steel
    Sliding Bearing: high temperature tool steel, other material and coating
    Shaft Sealing: screw sealing
    Heating System: heat medium heating
Cooling mode: Shaft end cooling system

Model Volume(cc) Driven Power( kw) Heating Power (kw)
IKV-RR*0.6 0.6 0.*7 0.5
IKV-RR*1.2 1.2 0.*5 0.5
IKV-RR*2 2 0.*5 1
IKV-RR*5 5 1.1 2
IKV-RR**0 *0 1.5 2
IKV-RR**0 *0 2.2 2
IKV-RR**1.5 *2 3 2
IKV-RR**0 *0 4 3
IKV-RR***0 **0 5.5 4
IKV-RR***0 **0 7.5 5
IKV-RR**0/*0 **0 *1 6
IKV-RR***0/**0 **0 *5 8
IKV-RR***0/**0 **5 *8.5 8
IKV-RR***5/**5 **0 *2 *2
IKV-RR***0/**0 **0 *0 *5
IKV-RR***0/**0 ***0 *7 *0
IKV-RR***0/**0 ***0 *5 *4
IKV-RR***0/**0 ***0 *5 *4
IKV-RR***4/**4 ***0 *5 *0

Melt Pump Options:

Adaptors
Control Systems (PID/PLC)
Drive Systems
Manual Screen Changers
Single Plate Screen Changers
Double Plate Screen Changers
Continuous Screen Changers
Single Column Single Working station Screen Changers
Double Column Double Working Station Screen Changers
Film , Sheet, Board T-die Benefits:

Material Savings
Increased Output
Increased Extruder Life
Faster Start Ups
Lower Processing Temperature
More Accurate Gauge Control
Reduced Scrap
Lower Shear Stress
Process Recycled Materials
Fast Paybacks
Sizes Available for all Products/Extruders

Something more important than price!
1. Installation Services: During the period of installation and debugging, we shall offer training about effective operation and maintenance.
 
2. Technical Services: We can assist our clients to solve all kind of technical problems with our capable technical team, and we own adequate experience for production line transformation project. 
 
3. Warranty Services: We offer free after sale service except the engineers' traveling expense for any quality problem occurs during our *2 months warranty period.