Our typical manufacturing schedule starts with the recieving order
from our customers. According to the order ,it requires to prepare
the raw materials such as pig iron,scrap steel etc. And also
requires manufactured materials such as cores.
So pattern and core boxes which has been sent from our customers
are prepped for the production.
Core room starts working first, and gets cores ready for molds
which are being made.Meanwhile mold halves ( upper and lower ) are
made and placed to the assembly area.At the assembly area, molds
are flow coated and cores are set in place. The mold is then closed
up for pouring.
After molds are staged on line,melted raw materials with our
electircal induction furnace brougth to the molds and pouring
process starts. Once poured, the molds are allowed to cool before
next being sent to the shakeout. At the shakeout, the castings are
separated from the sand mold. The sand is sent to a reclamation
system so that it can be reused in the molding process.After
shakeout is done,castings are sent to the cleaning room where they
are prepared for costumers specifications. Processing in the
cleaning room includes shot blasting, cut-off, welding, heat
treating and inspection.