Shinva has produced nine different lines of medical and
pharmaceutical equipment in the Central Supply Sterilization
Systems [CSSD], Pharmaceutical Equipment, Radiotherapy, Digital
Operating Room, Dental, Medical Environmental Protection,
Experimental Animal Products, and In-Vitro Diagnostic Reagents
and Instruments and Biomedical Materials and Supplies, all
integrated solutions. Shinva is living into the future standing
on this firm foundation and history of success.
Brief Introduction
This machine uses vertical drum structure. Transport mesh belt
feed the bottle with screw. Clip the bottle, and turn it around
by mechanical arm in continuous rotation. Washing spray pipe
does swing and track movement repeatedly. Spray water and air
alternately when the bottle is in upside down, and use
ultrasonic washing. It has excellent washing effect. Machine is
made up by bedplate, drum, screw lifter, transmission gear,
water pump, filter and etc. After water injection, bottles move
to water channel for 1 minute ultrasonic washing. Then screw
sends bottles to lift wheel. Mechanical arm clip them and turn
**0 degree to upside down. Wash them by water and air
alternately.
All the cleaning fluid contacted parts use SS**4 and non-toxic
corrosion-resistant material. All working area use PC glasses.
Prevent from the outside pollution. Machine has the ultimate
filter. It makes cleaning water and compressed air reach the
cleaning washing requirement.
This machine uses AC motor drive, frequency speed control and
PLC control circuit. It has reliable performance. Water in tank
has automatic constant temperature control with water level
control switch. It prevents the machine from pump, ultrasonic
and heater turning on in waterless condition. Pipeline has
pressure display. Adjust the pressure by diaphragm valve. This
machine can receive the signal from sterilization oven, filling
and sealing machine. When bottle is in jam, machine will turn
off automatically.
Drawing
Specification
Bottle Size: ***0 ml Vial, **5ml Ampoule
Capability: **0 bottles/hour (as *0ml)
Bottle Washing Quality Rate: >*9%
Bottle Break Rate: <0.3%
Water Consumption: 0.**1.0 m3/h in 0.**0.4 mpa
Air Consumption: ****5 m3/h in 0.***0.*5 mpa
Outside Dimension: Base on the design
Machine Weight: ***0 kg (Around)
Power Supply: **0 V/ *0 Hz
Electric capability: *5 Kw
(*Exact dimension and weight are based on design drawing)
Feature
l Bottle feeding use two-section mesh belt
structure, to ensure the enough thrust and no bottle shortage
at the screw.
l Use buffer device in screw feeding place, to
ensure no bottle breakage and no screw wear in feeding place.
The screw is made of innoxious and non-polluted
polyformaldehyde material. The central shaft use stainless
steel for reinforce, to ensure no deformation of the screw.
l Use Needle shake proof device, to enhance the
insertion accuracy of the spray needles. Reduce the needle
breakage occurrence.
l The mechanical arm extended rod and disc are
provided with the oil leakage prevention structure, to ensure
the lubrication oil will not pollute the water tank.
Operating Principle
1
Use ultrasonic to pre-wash. Separate water and air, Spray wash
alternately.
2
Bottle feeding use *-section mesh belt structure, to ensure the
enough thrust and no bottle shortage at the screw.
Belt Width: **0mm
3
Ultrasonic washer cleans the bottle by high-frequency
ultrasonic generator. Compact structure and high efficiency.
Frequency can be adjusted between ****3 kHz, so as to meet the
requirement of different bottles.
4
Screw bottle feeding position has M-type buffer device. Reduce
the bottle breakage and screw wear. The screw is made of
innoxious and non-polluted polyformaldehyde material. The
central shaft use stainless steel for reinforce, to ensure no
deformation of the screw.
5
Lift device is made up by wheel and camshaft. Sliding block is
embedded in T-type slot around the wheel. Support plate is set
on the sliding block. Also, Pulley is set on the camshaft of
the sliding board. Pulley turn the sliding board move up and
down. It makes the bottles tranport accurately.
6
Washing step makes both water washing and air washing bottle
inside three times. It also makes water washing and air washing
bottle outside once. One needle uses only one medium.No cross
pollution. Spray needle inserts into bottle to wash with
cone-type location guiding device. It can reduce the damage on
the bottle, and clean the bottle effectively.
7
The mechanical arm extended rod and disc are provided with the
oil leakage prevention structure, to ensure the lubrication oil
will not pollute the water tank.
8
Use Needle shake proof device, to enhance the insertion
accuracy of the spray needles. Reduce the needle breakage
occurrence.
9
The clamping piece of mechanical arm use non-toxic pollution
free polyamine material. It have both damping effect and good
strength, to protect the bottle from breakage, and enhance the
serving life as well.
*0
Spray needle use one piece of **6L tube. It welded on by
automatic laser welding machine. No sanitary dead angle, and it
can meet the requirement of aseptic production.
*1
Reversal telescopic camshaft use unitary spatial organization
structure. It makes the telescopic bearing in the closed-loop.
No bounce in radial direction. No jump in axial direction. It
makes the mechanical arm and spray needle run steadily. Surface
uses imported electrostatic spray.
*2
Spray needle controlling cam use split type structure. It can
adjust the running machine into optimum, which enhance the
tracking accuracy for the spray needle. Surface uses imported
electrostatic spray.
*3
Swing tracking frame use qualified aluminum alloy casting,
which highly reduced the weight, swing inertness and noise, and
also enhance the tracking accuracy and stability of the spray
needle. Surface uses imported electrostatic spray.
*4
Drum transmission use off-center edge transmission method.
Separate the transmission shaft and loaded shaft. It can reduce
the cumulative error of tracking device. It makes machine
running steadily and tracking accurately. Use imported
engineering plastic bearing in the mechanical arm and big
wheel. It has low friction coefficient and long serving life,
and work without lubrication.
*5
Use central lubrication system. This lubrication effect is much
better than manual filling lubrication. Meanwhile, it reduce
the pollution and labor intensity, and can meet the requirement
of asepticized production.
*6
Bottle out-coming use imported synchronous belt, which makes it
steady and little bottle breakage. It also has a long serving
life.
*7
Each water injection pipe, water cycling pipe and
air-compressed pipe is separated. All connect with pipe filter.
No cross pollution in running. Pipe connection use clamp
connector. No leakage and dead angle, and controlled by
sanitary diaphragm valve. All pipe use SS**6L material.
*8
Use pneumatic diaphragm valve and FESTO pneumatic component to
control water and air. It can save the consumption, and reduce
the cost, also meet GMP standard as well.
*9
Full-course detecting system can detect the washing effect.
When the ultrasonic generator stopped working or water, air
pressure is lower than authorized pressure, machine will stop
automatically. When the pressure meets the authorized, machine
will start again.
*0
Non-moving water and air pipe use SS**6L hard pipe. It connects
according to the washing liquid flow direction from low to
high, to assure no residue in pipe. It can meet GMP, FDA and
European standard.
*1
All working area use PC glasses to prevent from outside
pollution.
*2
All non-stainless steel part use metal spraying plastic
treatment. It has long serving life.
*3
Water shield is equipped with steam-proof device.
*4
Main transmission shaft use imported alloy steel material and
advanced heating treatment. It enhanced the mechanical capacity
of the main transmission shaft.
*5
Machine use transducer to control the pressure of the washing
medium. Show the pressure value on the digital display, and
also transfer the pressure value of each point to PLC. It can
monitor all pressure online, and print the time pressure curve.
It meets GMP and FDA certificate.
*6
Filter: injection water, compressed air and cycling water are
all use SS**6L material. The ultimate filter element of
injection water use 0.*2um polysulfone. The ultimate filter
element of compressed air use 0.*2um PTFE. The cycling water
use second-level filter system.
*7
PLC, touching screen, and transducer:
It can be equipped according to customer's choice. Equipped by
Siemens brand. All standard parts can be changed conveniently.
Most mechanical arm does not need to make any adjustment and
change, so as to shorten the time of change. Most standard
parts use pin positioning.
