联系人 Ms. Fiona
Dalian, Liaoning
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It represents a significant shift in valve manufacturing
from traditional reliance on manual or semiautomatic
methods towards highefficiency, highprecision, and
highconsistency production. 1. Introduction to Valve Automatic Assembly Machines 1.1 Core Objective: To achieve full or highly automated valve assembly processes, reduce manual intervention, and enhance overall manufacturing standards. 1.2 Main Component Modules: Feeding System: Responsible for the automatic feeding of various components. Common methods include vibratory bowl feeders, hoppers, conveyors, robotic arm grasping, etc., ensuring components are supplied in the correct orientation and sequence. Conveying/Positioning System: Transports valve bodies or semifinished valves through various workstations and precisely positions them at each station (e.g., rotary tables, linear guides, pallet conveyor systems). Assembly Execution Unit: Robots/Manipulators: Responsible for grasping, transferring, and precisely placing components. Dedicated Machines/Workstations: Perform specific actions such as pressfitting (valve cores, seals), tightening (bolts, nuts), adhesive dispensing, riveting, laser marking, etc. Tightening System: A critical workstation that automatically tightens bolts/nuts, precisely controlling torque and angle to ensure sealing integrity and structural strength. Typically features feedback and recording functions. Inspection System: Includes presence/absence detection, orientation detection, dimensional inspection, assembly completion verification, etc. (using sensors like photoelectric, fiber optic, vision, proximity switches, etc.). 2. Core Advantages of Valve Automatic Assembly Machines Adopting valve automatic assembly machines brings manufacturers significant multifaceted advantages: 2.1 Significantly Improves Production Efficiency: *4/7 Continuous Operation: Machines can work uninterrupted around the clock, unaffected by human physical limits or rest periods. High Cycle Rates: Automated actions are precise and fast, with assembly cycles far exceeding manual rates, significantly increasing output per unit time. Reduces InterProcess Transfer Time: Automated lines tightly link processes, eliminating manual handling and waiting time. 2.2 Significantly Enhances Product Quality and Consistency: Eliminates Human Error: Avoids issues common in manual assembly like missing parts, incorrect assembly, reversed orientation, and part scratching. Precisely Controls Key Parameters: Achieves accurate, repeatable control over critical process parameters (e.g., pressfit force, tightening torque, angle), ensuring every valve meets design standards (e.g., sealing performance). Stable and Reliable Process: Machine actions are programmed, unaffected by operator skill, mood, or fatigue, guaranteeing high product consistency. 2.3 Effectively Reduces Production Costs (LongTerm): Saves Labor Costs: One machine can replace multiple skilled workers, offering clear advantages especially amid labor shortages and rising labor costs. Reduces Scrap and Rework Costs: Higher assembly accuracy and inline inspection drastically lower scrap and rework rates caused by assembly errors. Reduces Material Waste: Precise control (e.g., adhesive dispensing amount) minimizes raw material waste. Optimizes Floor Space Utilization: Automated equipment is typically more compact than manual workstations with equivalent capacity. Valve automatic assembly machines are core equipment in modern valve manufacturing to enhance efficiency, ensure quality, reduce costs, and strengthen competitiveness. Although the initial investment and technical barriers are high, their immense advantages in improving product consistency, achieving precise process control, capturing production data, and addressing labor challenges make them an essential choice for mediumtohigh volume valve production requiring high quality. Note: This equipment is customized, with modules designed based on the customer's valve structure. Assembly efficiency can reach ***0 seconds per unit. |
| 国家: | China |
| 型号: | - |
| 离岸价格: | 50000 ~ 100000 / Piece 获取最新报价 |
| 位置: | China |
| 最小订单价格: | 50000 per Piece |
| 最小订单: | 1 Piece |
| 包装细节: | 20-40 ft Container |
| 交货时间: | 1-3 months |
| 供应能力: | 30 Piece per Month |
| 付款方式: | T/T, L/C |
| 產品組 : | - |
