Three-step method aluminum window and door strip opening gear rolling composite machine accessories

详情

High-performance High-speed Steel/Hard Alloy Tooth-Cutting Tool
• Overview: This tooth-cutting tool is specially designed for the three-step method tooth-cutting machine for doors and windows, and is a key component to achieve efficient and precise-cutting processing. It adopts advanced manufacturing processes and high-quality materials, capable of meeting the tooth-cutting needs of different types of door and window profiles, providing reliable assurance for quality and performance of doors and windows.
• Material and Process: The tool body is made of high-hardness hard alloy materials, with special heat treatment process, the hardness as high as HRC65 or above, with excellent wear resistance and impact resistance. The blade adopts precision grinding process, with sharp blade edge and high dimensional accuracy, ensuring the and stability of the tooth-cutting effect.
• Technical Parameters
◦ Tool body diameter: φ80mm (can be customized according to customer's demand φ0mm - φ120mm)
◦ Number of teeth: 240 teeth (optional 180 teeth, 300 teeth, etc)
◦ Adapted speed: 0 - 3000r/min
◦ Feed rate: 15 - 40m/min
• Performancevantages
◦ High-precision tooth cutting: The blade edge precision is controlled within ±0.01mm, the rolled tooth shape is uniform and regular, the tooth depth and pitch errors are very small, which can effectively increase the contact area between the profile and the thermal insulation strip, and improve the composite strength. After testing, the composite shear strength the profile processed by this tooth-cutting tool with the thermal insulation strip is more than 25% higher than that of the ordinary tooth-cutting tool.
◦ Long service: Due to the use of high-quality hard alloy and advanced coating technology, the tool body has excellent wear resistance, and can process aluminum alloy profiles continuously for more than 10,000 meters without changing the tool, greatly reducing the frequency of tool replacement and production costs.
◦ Efficient processing: The unique blade edge design and reasonable number teeth configuration allow the tooth-cutting tool to maintain a stable cutting state at high speed rotation, with fast feed rate, and the processing efficiency is about 30% higher than of traditional tooth-cutting tools, which can significantly improve the production capacity of door and window manufacturers.
• Application scope: Suitable for the tooth-cutting processing of various aluminumoys, broken bridge thermal insulation aluminum and other door and window profiles, especially suitable for large-scale, high-efficiency door and window production lines, and can be adapted to the three-step method tooth-cutting machine models in the market.
CNC Precision Tooth-Cutting Tool
• Product Overview: CNC precision tooth-cutting tool is a new generation of tooth-cutting tools developed for the high-end door and window processing market. It works perfectly with advanced CNC tooth-cutting machines, and can achieve automated high-precision tooth-cutting processing, providing strong technical support for the production of high-quality doors and windows.
• Structural Design: The blade edge adopts a unique tooth profile design, with small cutting resistance and smooth chip removal, which can effectively avoid the impact of aluminum chip accumulation on tooth-cutting quality. The tool body adopts an integrated structure with good rigidity, which can maintain good stability under high-speed rotation and high-load cutting conditions, ensuring tooth-cutting precision.
• Material and Coating: The body is made of imported high-speed steel, imported high-performance hard alloy, with uniform internal tissue structure, excellent strength and toughness. The surface of the tool body is with TiAlN coating, with high hardness, good wear resistance, and good lubricity, which can reduce the friction coefficient between the blade edge and the profile, reduce tool wear and improve the surface quality of the machined surface.
• Technical Parameters
◦ Tool body diameter: φ120mm
◦ Number of teeth: 36 teeth
◦ Precision grade: ±0.005mm
◦ Adapted CNC system: Support a variety of mainstream CNC systems, such as Siemens