Walnut specifications focus on quality, size, and color, while
packaging is designed to prevent rancidity due to the nut's high
oil content.
1. Quality Grades
Commercial walnuts are generally categorized into three
classes:
* Extra Class: Superior quality; kernels are uniform in color and
shape with virtually no defects.
* Class I: Good quality; allows for slight defects in color or
shape.
* Class II: Standard quality; allows for more noticeable surface
defects, provided the kernel remains edible and sound.
2. Physical & Technical Specifications
* Color Classification: Categorized from most to least valuable as
Extra Light, Light, Light Amber, and Amber.
* Kernel Styles:
* Halves: At least 7/8 of the kernel is intact.
* Quarters: Lengthwise pieces roughly 1/4 of the
kernel size.
* Large/Medium/Small Pieces: Broken portions
categorized by their ability to pass through specific mesh screen
sizes.
* Moisture Content: Strictly controlled to prevent mold. Maximum
moisture is typically 5% for kernels and 8% for in-shell
walnuts.
* Tolerance for Defects: Strict limits are placed on "rancidity,"
"shriveled kernels," "shell fragments," and "foreign material."
* Chemical Safety: Must meet low limits for Aflatoxins (typically
$leq$ 4 ppb) and peroxide values to ensure freshness.
3. Packaging Details
Packaging must provide a barrier against oxygen, moisture, and
light.
* Bulk Shelled Kernels: Typically packed in *0kg or *1.*4kg (*5 lb)
corrugated fiberboard boxes. These always include a food-grade
polyethylene (PE) liner.
* In-Shell Walnuts: Usually shipped in *5kg or *0 lb polypropylene
(PP) woven sacks or jute bags to allow for some breathability.
* Preservation Methods: High-quality exports often use Vacuum
Packaging or Nitrogen Flushing (Modified Atmosphere Packaging) to
extend shelf life by displacing oxygen.
* Retail Packaging: Stand-up pouches made of multi-layer laminates
(often plastic/foil) with resealable zippers are the industry
standard.
4. Storage & Handling
* Temperature: Best maintained at 0°C to 5°C (*2°F*1°F). High
temperatures cause the oils to oxidize (turn rancid) quickly.
* Humidity: Relative humidity should stay between *0% and *0%.
* Odors: Walnuts are highly "hygroscopic" and absorb smells; they
must be stored away from pungent items like spices or chemicals
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